Measuring the crusher setting

for calculation of the closed-side setting (CSS) according to the size of the crusher to be adjusted. Example: If the measurement of the OSS in the C160 model is 191mm (7 1/2"), then the CSS will be: 191 - 41 = 150 mm (7 1/2" – 1 5/8" = 5 7/8"). By determining the CSS, we will know the closed side setting of the crusher instead of ...

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® C Series™ jaw parts

Open side setting (OSS) The open side setting is measured when the crusher is at rest. The setting is measured either top to top, or bottom to top, depend-ing on the tooth profile of the jaw dies. Closed side setting (CSS) The closed side setting can be calculated by deducting the stroke from the OSS. CSS is the most important crusher parameter ...

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Size reduction control in cone crushers

The standard Hydrocone crusher operating modes rely on the ability to regulate the crusher CSS during crushing (Svensson et al., 1996). The setting mode (constant CSS) is the most commonly used operating mode in the aggregate production. CSS is however independent of size reduction and hence unable to regulate it.

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TECHNICAL NOTES 5 CRUSHERS

CSS OSS Gape Figure 5.1 Schematic diagram of a crusher showingg the open- and closed-side settings. 5.1 Jaw and Gyratory Crushers. ... The set of a crusher can be varied in the field and some crushers are equipped with automatically controlled actuated for the automatic control of the set. The open- and

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Principles of Mechanical Crushing

Material from crusher is sampled z Measure the capacity at each crusher settings. CSS will effect the final product capacity, especially in a closed circuit. z Production of 4 valuable products 9 0.08-0.16'' (2-4 mm) 9 0.16-0.32'' (4-8 mm) 9 0.32-0.64'' (8-16 mm) 9 0.64-0.87'' (16-22 mm) z By-product with no value 9 0-0.08 ...

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What is CSS in Cone Crusher?

Properly balancing CSS settings can optimize energy use without compromising output quality. The connection between CSS and crusher performance highlights its significance as a key operational parameter. 3. The Role of Cone Crusher Parts in Maintaining CSS. Achieving and maintaining the correct CSS depends heavily on the quality and ...

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Crusher Close Side Settings

Closed side setting (CSS) The closed side setting can be calculated by deducting the stroke from the OSS. CSS is the most important crusher parameter since it defines the maximum product size and has …

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Mintap

The C-Gap provides a safe and environmentally friendly alternative for measuring the Closed Side Setting (CSS) in Cone, Jaw, and Gyratory Crushers. ... the C-Gap enables Operators and Maintenance Staff to measure the CSS for most sized crusher installations in minutes with a simple and robust hand held solution.

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Jaw Crusher Diagram: Simplified Guide

The jaw crusher diagram is instrumental when it comes to adjustments for altering the granularity of the output. One critical metric is the Closed Side Setting (CSS)—the smallest gap between the jaws during the crushing cycle. Adjusting CSS is a straightforward affair and can make a significant difference in your output's size and quality.

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Sander Crusher 100

Note: The minimum CSS setting is decided by the chamber selection (extra coarse/coarse/medium) and operating conditions. The capacity figures indicated in the chart are approximate total throughput based on the continuous regular feed having bulk density of 1.6 Tons/Cu.M. Actual capacity will vary depending on the type of material, feed gradation, …

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Crusher Performance Optimization – A Hands-on …

It is often talked about how important it is to keep the setting of a crusher, but it has no merit if the knowledge about what the best CSS is. With the developed graphs the CSS selection for a given situation becomes much easier and the crusher control system will start to become a tool to create and maintain profitability.

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Cone Crusher Diagram: Simplified Guide

The final size of the crushed product is determined by the cone crusher's closed side setting (CSS). With the help of the crusher's hydraulic or spring-based mechanism, the CSS—the smallest gap between the mantle and …

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Specifying a Jaw Crusher – Three Simple Rules to Size By

Crusher Performance Map • The general idea: – Select a crusher where you think optimization will be beneficial – Make a plan for what you would like to test • CSS, Speed, Curtain Position… – …

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How to best maintain the right crusher settings

The CSS determines the product size of the material produced by the jaw crusher. By consulting with a crusher manufacturer and a machine manual, producers can pinpoint the right CSS for their primary crusher and for …

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CS550 CONE CRUSHER

Settings, (CSS), together with more and bigger throws, gives you extreme flexibility as the CS550 can be set to fit a huge variety of capacity needs. Each crusher is supplied as a complete package with all functions working in harmony and with a motor designed for exacting requirements. The crusher comes with the latest automation system

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Product datasheet EXCEL™ Crusher liners for ® …

crusher liners with the same quality and committment as we do for our own crushers A large copper mine in South America contacted us for assistance with their pebble crusher. The mine operates a MP 1000™ cone crusher and was having difficulty achieving and maintaining their crusher's CSS setting. This was causing the overall

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Crusher Closed / Open Side Setting Program

Crusher Vision is an automated system for determining closed-side setting (CSS) in a gyratory crusher by measuring the gap between the concave and mantle, as shown in Fig. 1. The …

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OSS dan CSS pada jaw crusher gap setting

CSS adalah kepanjangan dari Closed Side Setting, yaitu mengacu kepada gap setting jaw crusher ketika permukaan moving crushing pada jarak terdekat dari permukaan fix crushing. Lihat gambar di bawah OSS (open side setting)

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A review of modeling and control strategies for cone crushers …

The minimum distance between the mantle and concave is defined as the closed side setting (CSS) of the cone crusher. The CSS is easily changed online in a large variety of commercial crushers; different principles of CSS adjustment are described in (Quist, 2017). The maximum distance between the mantle and concave, on the other hand, is defined ...

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Specifying a Jaw Crusher – Three Simple Rules to Size By

Your closed-side setting (CSS) of the crusher determines the desired product size that will be produced. The CSS is the minimum distance between the jaw liners at the bottom of the crushing chamber when in operation. For example, a 40- x 51-in. jaw crusher calls for a maximum feed size of 32-in., a CSS range of 4- to 8-in.; and produces a ...

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Crusher gap measurement

Developed by Mintap, based in Perth, Western Australia, the Closed Side Setting (CSS) measurement device – the C-Gap – is now available through South African-based Control Systems Rustenburg. C-Gap offers accuracy, safety …

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Principles of Mechanical Crushing

Crusher CSS not optimized! The effect of eccentric throw. Crusher Modeling ECC 18 mm ECC 32 mm ECC 48 mm ... All on CSS 20 mm. CSS should be optimized for each setting. Crusher Modeling 210 rpm 290 rpm (org) 430 rpm The effect of speed, production of 4-25 mm

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Crushing

Material from crusher is sampled Measure the capacity at each crusher settings. CSS will effect the final product capacity, especially in a closed circuit. Production of 4 valuable products 0.08-0.16'' (2-4 mm) 0.16-0.32'' (4-8 mm) 0.32-0.64'' (8-16 mm) 0.64-0.87'' (16 …

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C-Gap

The Closed Side Setting (CSS) is the narrowest gap between a fixed and moving plate on a jaw crusher or the rotating bowl and concave liners on a cone/gyratory crusher. ... Improved power efficiency of downstream circuits through …

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Selecting crushing chambers for cone crusher

The closed side setting (CSS) defines the reduction ratio in cone crushers and has a significant effect on product gradation, capacity, and power draw. The closed side setting is measured from the bottom of the mantle to the …

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Crushing & Screening Tip #4

You need to allow for the stroke of the crusher - a CSS of 75mm on a jaw crusher will result in a finished product of 115mm-150mm with a 40mm stroke. This size will also be …

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Mobile Jaw Crusher CSS Range and Measurement

Measuring the Closed Side Setting (CSS) or Open Side Setting (OSS) is usually confusing as many methods are employed without understanding consequences. CSS is the smallest …

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Crusher Close Side Setting

The Crusher Close Side Setting (CSS) is a critical parameter that directly influences the performance of crushing equipment. By understanding its impact on particle size distribution, crushing efficiency, and product quality, operators can optimize their crushing process to achieve the desired results. Consult the manufacturer's recommendations ...

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HP series cone crushers Wear parts …

Closed side setting (CSS) The closed side setting defines the reduction ratio in HP cone crusher and has a significant effect on the product gradation, capacity and power draw. The closed side setting is measured from the bottom of the mantle to the bottom of the bowl liner at their closest point during the gyrating cycle. Feed opening

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CS840i

The wide range when it comes to Closed Side Settings, (CSS), together with more and bigger throws, gives you extreme flexibility as the CS840i can be set to fit a huge variety of capacity needs. It brings you a revolution in intelligent crushing. SAM by gives you complete 24/7 access to data generated by your connected crusher ...

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